After extensive
investigation of product options for large diameter piping, HOBAS
fiberglass pipe was the only material specified on two separate
projects recently installed in High Point, North Carolina. HOBAS
pipes were approved by the City of High Point and specified by the
engineer, Davis-Martin-Powell & Associates, Inc., also of High
Point, due to their ability to meet all of the owner's needs. The
City and specifying engineer were pleased to discover HOBAS, a
large diameter, corrosion resistant pipe at an economical cost.
Product Versatility
The two projects included several different diameters, stiffness
classes, pressure classes and installation types. The first
project, Riverdale Wastewater Pumping System, was constructed by
B.R.S. Inc., of Rickfield, N.C. This direct bury project included
over 2,200 ft. of 36, 48 and 66 in. gravity pipe and 6,500 ft. of
36 in. 100 psi force main with 36, 46 and 72 psi pipe stiffnesses
as required by differing cover depths. HOBAS also supplied several
different fitting combinations including reducers, lateral wyes,
elbows, flanges and nozzles. Also constructed were several
66" x 48" eccentric, tangential T-base manholes with
small platforms in the risers, near the crown elevation of the
66" line to serve as a safe foot hold, out of the sewage
flow, for maintenance or inspection personnel. All of the pipes
and fittings were field connected with gasket-sealed HOBAS FWC
couplings.
Quality Commitment
The contractor's staff was thoroughly impressed with the pipe and,
in particular, the large diameter fittings including a 66" x
66" wye and several reducers which were supplied to the job.
Representatives for the contractor stated that they preferred
HOBAS over products they had used in the past because it was so
easy to install. The contractor noted that the lightweight
material and gasket-sealed coupling joints made it easy to handle
and join even in the larger diameters. HOBAS pipes provided many
advantages, indirectly saving the contractor money, by producing
zero leak performance on the first test, thereby eliminating
reinstallation, repairs and retesting which would have been
required with a less reliable material. The contractor also noted
one of the most important benefits resulted from the extensive
quality control program which is ongoing at the Houston facility.
This assured the consistent quality enjoyed by B.R.S. Each and
every pipe is completely checked and individually signed off by
one of the inspection technicians prior to leaving the HOBAS
facility. The contractor, who had never installed the pipe before,
was so pleased with the dependability and ease of installation of
the HOBAS pipes, joints, and fittings that B.R.S. field personnel
say they can not wait to use it again on another project.
Demanding Conditions
HOBAS pipes were also able to meet the elevated temperatures
existing on another City of High Pint project, The Aeration System
Improvements for the Eastside Wastewater Treatment Plant. This
contract included over 1,300 ft. of 24 in. diameter HOBAS pipe
installed by direct bury and above ground to serve as an aeration
line. HOBAS was able to accommodate the operating conditions
(temperatures of 150 degrees F) by manufacturing the glass-fiber
reinforced pipe with a combination of polyester and vinyl ester
resins.
Long Aerial Span
Dellinger, the installation contractor for the aeration pipe, said
that the installation was trouble-free, especially the aerial
portion which required great attention to detail from a design,
construction, and fabrication coordination standpoint. The aerial
line included several fittings including a 24" double 90
degree S-fitting and a 30' long aerial section with two elbows
which was elevated to span over existing buried utilities. The
abundance of utilities made excavation in this area nearly
impossible and even the pier placement was critical. Therefore,
the long spans which could be achieved with the high strength yet
lightweight HOBAS pipe were an ideal solution.
Zero Leak
With the installation of the Eastside WWTP and the Riverdale Road
projects complete all parties involved are pleased with the
results. The specifications for the pressure line portion of the
project required a 100 psi pressure test for a 3-hour duration to
ensure the integrity of the system. Ultimately, however, the force
main was pressure-tested at 170 psi max for 6 hours with no
pressure loss. The performance proven commitment to quality by
HOBAS production and quality control personnel make this leak free
test a common occurrence. With these successful projects
completed, the City of High Point is now planning an 8,000 ft.
66" diameter extension to the interceptor, again with HOBAS
pipes, and the design engineer is also considering HOBAS for
future projects.